Production Planner
Role Purpose : To analyze corporate sales requirements and production capability, and generate production plans which enable the effective control of the production process and the achievement of corporate sales objectives.
KEY ACCOUNTABILITIES
1.Prepares the monthly production plan for manufacturing units like DR, EF, CC and RM in order to ensure that planned bar and sale billet production matches sales orders.
2.Arranges and attends the monthly production meeting in order to enable discussion and agreement of the monthly production plan.
3.Prepares and issues the production plan in order to ensure daily production activities are effectively planned and controlled.
4.Analyzes the daily production report versus plan and makes any required modifications to subsequent daily plans in order to support the achievement of monthly sales order requirements.
5.Identify and report production problems/issues to related Departments and arrange appropriate meetings to discuss Commercial and/or Production actions required.
6.Carries out production scenario planning, considering the production & process constraints and inter-relationships in order to analyze production plan alternatives and identify optimum solutions.
7.Prepares and issues the annual production forecast in order to ensure that planned production maximizes the use of resources to produce maximum throughput at minimum cost.
8.Recommends change in SBR based on the raw material availability to ensure smooth production in coordination with engineer.
9.Analyzes actual production reports and updates the annual production forecast on a monthly basis, considering on-going performance against plan, and any changes in production capacity and/or sales requirements to ensure optimal production planning on an ongoing basis.
10.Prepares and issues the annual production plan for the demand and forecast meeting, forecasting beyond the annual production plan, in order to support effective raw material procurement.
11.Arranges and attends planned production shutdown meetings in order to enable discussion, agreement and issue of the monthly and annual maintenance shutdown plans.
12.Works with the production planning engineer to prepare a draft annual production budget for management discussion & approval, and issues the finalized budget in order to support financial control of the production process.
13.Prepares the long term production forecast, taking into account internal and external requirements and constraints in order to support long term business planning activities.
14.Prepares and updates monthly production incentive report of actual production figures versus targets for the Finance and HC Departments in order to support the administration of the corporate production incentive scheme.
15.Prepares production reports for IQ and Qatar Steel Board meetings in order to ensure that executive managers have the information required to support strategic and operational decision making.
16.Prepares and issues the weekly production meeting to review the plant performance.
17.WIP material issue/return to avoid any variance in physical & book stock in monthly QPR job closing adjustment.
18.Stock verification between physical & book stock of finished and semi-finished products with concern departments.
19.ERP setup which includes department, resources, overhead & item creation for proper cost calculation.
20.Drafts and maintains operation standard of production planning.
21.Reports near miss or unsafe acts/conditions observed in Qatar Steel.
10.Prepares and issues the annual production plan for the demand and forecast meeting, forecasting beyond the annual production plan, in order to support effective raw material procurement.
11.Arranges and attends planned production shutdown meetings in order to enable discussion, agreement and issue of the monthly and annual maintenance shutdown plans.
12.Works with the production planning engineer to prepare a draft annual production budget for management discussion & approval, and issues the finalized budget in order to support financial control of the production process.
13.Prepares the long term production forecast, taking into account internal and external requirements and constraints in order to support long term business planning activities.
14.Prepares and updates monthly production incentive report of actual production figures versus targets for the Finance and HC Departments in order to support the administration of the corporate production incentive scheme.
15.Prepares production reports for IQ and Qatar Steel Board meetings in order to ensure that executive managers have the information required to support strategic and operational decision making.
16.Prepares and issues the weekly production meeting to review the plant performance.
17.WIP material issue/return to avoid any variance in physical & book stock in monthly QPR job closing adjustment.
18.Stock verification between physical & book stock of finished and semi-finished products with concern departments.
19.ERP setup which includes department, resources, overhead & item creation for proper cost calculation.
20.Drafts and maintains operation standard of production planning.
21.Reports near miss or unsafe acts/conditions observed in Qatar Steel.
QUALIFICATIONS, EXPERIENCE & SKILLS
University graduate with minimum 5 years analysis/reporting experience in a process and production control environment, preferably in the steel or other metal production industries.
Comprehensive knowledge and understanding of the overall production process.
Comprehensive knowledge and understanding of the production planning and control process and its critical importance to the functioning of the production division.
PC literate with well-developed knowledge of standard office software applications.
Good communication skills written and verbal.
Report writing skills.
Ability to work both as part of a team and individually on own initiative.
Well-developed planning and co-ordination skills.
Ability to plan and organize work activities to meet activity and reporting deadlines.
Attention to detail and data accuracy.
Ability to apply knowledge and experience to analyze production situations and make judgments on multiple inter-related factors.
Basic knowledge and understanding of financial planning & budgeting processes.
Good English language skills.
University graduate with minimum 5 years analysis/reporting experience in a process and production control environment, preferably in the steel or other metal production industries.
Comprehensive knowledge and understanding of the overall production process.
Comprehensive knowledge and understanding of the production planning and control process and its critical importance to the functioning of the production division.
PC literate with well-developed knowledge of standard office software applications.
Good communication skills written and verbal.
Report writing skills.
Ability to work both as part of a team and individually on own initiative.
Well-developed planning and co-ordination skills.
Ability to plan and organize work activities to meet activity and reporting deadlines.
Attention to detail and data accuracy.
Ability to apply knowledge and experience to analyze production situations and make judgments on multiple inter-related factors.
Basic knowledge and understanding of financial planning & budgeting processes.
Good English language skills.
Chemist
All the candidates must have Steel Plant field background and Degree, Science graduate/Diploma in Chemical Engineering with 3-5 years relevant laboratory work experience
Role Purpose: To receive, prepare and analyze quality control samples from various points throughout the production process and to provide quick and accurate information to the Senior Chemist in order to ensure conformance to quality standards.
Age : 25 yrs.to 38 years.
Job Description
KEY ACCOUNTABILITIES
1.Receive or collect (as appropriate) and prepare samples for testing, ensuring that collection and/or preparation methods strictly comply with set procedures
2.Perform chemical analysis of samples, by automated and/or bench testing methods, ensuring that testing procedures and methods are strictly followed
3.Record test results, perform standard data analysis and record all data in specified log sheets or system according to set operating procedures.
4.Report test results to the relevant department, ensuring that results are clearly communicated within the required timescales, in order to inform production for decision making
5.Perform non-routine tests on special samples, proficiency testing programmes and/or competitor products as requested in order to inform and support production and commercial decision making
6.Prepare standard chemical solutions for use in the testing of reference materials, ensuring that preparation methods and procedures are strictly followed, so that analytical results can be relied upon
7.Cross check sample results, with the aid of reference samples, between analysts and/or test equipment according to set schedules and procedures in order to ensure the accuracy and repeatability of tests
8.Carry out regular calibration of test equipment, ensuring that calibration schedules are met and results recorded in order to ensure ongoing test accuracy and reliability
9.Carry out blind testing on calibrated test equipment, with the aid of reference samples, in order to ensure the reproducibility of analysis between all responsible analysts
10.Carry out routine inspection, adjustment, checking and cleaning of test equipment in order to ensure ongoing test accuracy and reliability is maintained
11.Carry out routine, on the job equipment maintenance and minor repair and identify and communicate other maintenance / repair needs to the Senior/Chief Chemist for onward communication to the Engineering & Maintenance Department
12.Ensure all operating, safety, environment and quality procedures are followed in order to ensure the highest standards of Quality Control operational integrity are achieved and maintained
13.Communicate clearly with analysts on the next shift about current testing activity, equipment operation and conditions to ensure proper hand over or the shift with full and clear information
14.Actively participate in QC Circle activities, Suggestion system and seek opportunities for improvement in QC test, equipment and processes in order to support the ongoing achievement of the highest operating standards
15.Monitor the environment parameters as per the requirement of Local Environment protection authority.
16.Provide training to newly joined employee
1.Report of all safety incidents including near miss, unsafe act to HSE. Participate to implement the work permit system, HIRA and housekeeping related activities including 5S in labs.
Actively participate in activities towards sustainable Qatar Steel.
2.Maintain sincerity, honesty & integrity in all levels including testing.
3.Participate safety meeting, company safety patrol and monthly HSE safety patrol, fire drill and environment audit in order to ensure any HSE operating issues are understood and appropriate corrective action is taken. Ensure all proper HSE activities are in place.
QUALIFICATIONS, EXPERIENCE & SKILLS
Science graduate/Diploma in Chemical Engineering with 3-5 years relevant laboratory work experience
Complete knowledge and understanding of test equipment, methods and procedures in own area
Complete knowledge of operating and safety procedures and standards
Well developed analytical capability
Attention to detail safety, environment and operational practices.
Ability to consistently perform work with accuracy and precision
Ability to perform repeat testing activities to consistent standards
Competent to the requirement of ISO 17025 testing Laboratory
Basic computer skills
Ability to work as part of a team
English language skills written and spoken
Mechanical Sampler
Role Purpose: To collect and prepare quality control samples from various points throughout the production process and to provide quick and accurate information to the Chemist in order to ensure conformance to quality standards.
KEY ACCOUNTABILITIES
1.Collect the quality control samples from different areas of production process including export and import for analysis/testing, ensuring that collection and/or preparation methods strictly comply with set procedures
2.Prepare the collected/received sample for analysis ensuring that preparation methods are strictly followed.
3.Clean all sampling and testing equipment/devices during the shift.
4.Assist the shift supervisor/senior chemist/chemist to maintain cleanliness & HSE activities within laboratory.
5.Make ready of glassware/utensils to be used during analysis/testing.
6.Communicate clearly any abnormality of sample collection to next shift with full and clear information
7.Actively participate in QC Circle activities, Suggestion system and seek opportunities for improvement in sample collection system and equipment in order to support the ongoing achievement of the highest operating standards
8.Cooperate in monitoring the environment parameters as per the requirement of Local Environment protection authority.
9.Provide training to newly joined employees.
10.Report of all safety incidents including near miss, unsafe act to HSE. Participate to implement the work permit system, HIRA and housekeeping related activities including 5S in labs.
Actively participate in activities towards sustainable Qatar Steel.
11.Maintain sincerity, honesty & integrity in all levels including testing.
1.Collect the quality control samples from different areas of production process including export and import for analysis/testing, ensuring that collection and/or preparation methods strictly comply with set procedures
2.Prepare the collected/received sample for analysis ensuring that preparation methods are strictly followed.
3.Clean all sampling and testing equipment/devices during the shift.
4.Assist the shift supervisor/senior chemist/chemist to maintain cleanliness & HSE activities within laboratory.
5.Make ready of glassware/utensils to be used during analysis/testing.
6.Communicate clearly any abnormality of sample collection to next shift with full and clear information
7.Actively participate in QC Circle activities, Suggestion system and seek opportunities for improvement in sample collection system and equipment in order to support the ongoing achievement of the highest operating standards
8.Cooperate in monitoring the environment parameters as per the requirement of Local Environment protection authority.
9.Provide training to newly joined employees.
10.Report of all safety incidents including near miss, unsafe act to HSE. Participate to implement the work permit system, HIRA and housekeeping related activities including 5S in labs.
Actively participate in activities towards sustainable Qatar Steel.
11.Maintain sincerity, honesty & integrity in all levels including testing.
QUALIFICATIONS, EXPERIENCE & SKILLS
Secondary School Certificate/12th standard with 23 years relevant laboratory work experience
Complete knowledge and understanding of sampling equipment, methods and procedures in own area
Complete knowledge of operating and safety procedures and standards
Well-developed sampling capability
Attention to detail safety, environment and operational practices.
Ability to consistently perform work with accuracy and precision
Ability to perform repeat sampling activities to consistent standards
Knowledge about the requirement of ISO 17025 testing Laboratory's procedure in sampling & its subsequent preparation
Ability to work as part of a shift & team.
English language skills written and spoken
Secondary School Certificate/12th standard with 23 years relevant laboratory work experience
Complete knowledge and understanding of sampling equipment, methods and procedures in own area
Complete knowledge of operating and safety procedures and standards
Well-developed sampling capability
Attention to detail safety, environment and operational practices.
Ability to consistently perform work with accuracy and precision
Ability to perform repeat sampling activities to consistent standards
Knowledge about the requirement of ISO 17025 testing Laboratory's procedure in sampling & its subsequent preparation
Ability to work as part of a shift & team.
English language skills written and spoken
Process Engineer
Role Purpose: To provide technical leadership to the quality control operation and act as the Quality control arbiter for raw materials, work in progress and finished goods in order to ensure that the customers are consistently provided with conforming product.
KEY ACCOUNTABILITIES
1.Provide metallurgical clearance to the products and to the production process in cases of alterations to the production plan to support the achievement of optimal cost, quality conforming product.
2.Use analysis skills to evaluate QC results and identify appropriate action to be taken in order to enable the achievement of consistent product conformance.
3.Coordinating the Bill of Plant Experiment (BOPE) (documentation, follow-up and final report) performed at Qatar Steel to improve quality of the product or to reduce the cost of production.
4.Identify and develop improvements to QC testing standards, policies and procedures in order to support continuous improvement in QC operation as per ISO/IEC 17025:2005. Maintain the Qatar Steel Laboratory accreditation
5. Investigate all Qatar Steel products external customer claims by visiting customer site with CRM representative. Identifying and analysing the root cause of the claim and reporting results to top management in order to ensure that
QATAR STEELS quality reputation is maintained
6.Make modifications/adaptations to testing equipment and/or processes in order to achieve optimum QC support to the production process.
7.Undertake technical training and development for QA department employees in order to ensure that all employees have the necessary technical skills to perform to the required standard both now and in the future
KEY ACCOUNTABILITIES
8.Prepare BSC reports related to QA department Indicators. Validate & present monthly QC reports.
9. Liaise with external auditors during ISO 9001, SUSTAINABILITY, PRODUCT certifications audits like CARES,DCL,KUCAS .Ensure clear demonstration of equipment processes and methods across the various departments and supporting the ongoing possession of Certificates.
10.Plan and follow-up of internal audits for ISO9001 and ISO 17025:2005
11.Ensure sample and test records and other technical documentation are strictly maintained in line with ISO 9001,SUSTAINABILITY, product certifications requirements to maintain conformance
12.Fulfill the Sustainability requirements
13.Act as a bridge to integrate QC/process requirements with PMMS and ERP.
14.Evaluating the technical suggestions posted by Qatar Steel employees
15.Identify and recommend QC testing equipment for procurement, perform technical evaluation of equipment and suppliers and ensure effective commissioning and follow up where appropriate
16.Act as technical support for analysis on non-routine QC issues, applying skills and knowledge to ensure problems are resolved quickly and effectively.
17.Ensure all Quality related documents are printed correctly. For example Mill Test Certificate etc
18.Lead auditor for ISO 9001, OHSAS 18001, and ISO 10015+.Performing internal audits for QMS and Safety as and when required.
19.Ensure & Report of all safety incidents including near miss, unsafe act to HSE.
Actively participate in activities towards sustainable Qatar Steel.
20.Maintain sincerity, honesty & integrity in all levels.
21.Monitor 5S performance and Hazard Identification and Risk Assessment (HIRA) Register
1.Provide metallurgical clearance to the products and to the production process in cases of alterations to the production plan to support the achievement of optimal cost, quality conforming product.
2.Use analysis skills to evaluate QC results and identify appropriate action to be taken in order to enable the achievement of consistent product conformance.
3.Coordinating the Bill of Plant Experiment (BOPE) (documentation, follow-up and final report) performed at Qatar Steel to improve quality of the product or to reduce the cost of production.
4.Identify and develop improvements to QC testing standards, policies and procedures in order to support continuous improvement in QC operation as per ISO/IEC 17025:2005. Maintain the Qatar Steel Laboratory accreditation
5. Investigate all Qatar Steel products external customer claims by visiting customer site with CRM representative. Identifying and analysing the root cause of the claim and reporting results to top management in order to ensure that
QATAR STEELS quality reputation is maintained
6.Make modifications/adaptations to testing equipment and/or processes in order to achieve optimum QC support to the production process.
7.Undertake technical training and development for QA department employees in order to ensure that all employees have the necessary technical skills to perform to the required standard both now and in the future
KEY ACCOUNTABILITIES
8.Prepare BSC reports related to QA department Indicators. Validate & present monthly QC reports.
9. Liaise with external auditors during ISO 9001, SUSTAINABILITY, PRODUCT certifications audits like CARES,DCL,KUCAS .Ensure clear demonstration of equipment processes and methods across the various departments and supporting the ongoing possession of Certificates.
10.Plan and follow-up of internal audits for ISO9001 and ISO 17025:2005
11.Ensure sample and test records and other technical documentation are strictly maintained in line with ISO 9001,SUSTAINABILITY, product certifications requirements to maintain conformance
12.Fulfill the Sustainability requirements
13.Act as a bridge to integrate QC/process requirements with PMMS and ERP.
14.Evaluating the technical suggestions posted by Qatar Steel employees
15.Identify and recommend QC testing equipment for procurement, perform technical evaluation of equipment and suppliers and ensure effective commissioning and follow up where appropriate
16.Act as technical support for analysis on non-routine QC issues, applying skills and knowledge to ensure problems are resolved quickly and effectively.
17.Ensure all Quality related documents are printed correctly. For example Mill Test Certificate etc
18.Lead auditor for ISO 9001, OHSAS 18001, and ISO 10015+.Performing internal audits for QMS and Safety as and when required.
19.Ensure & Report of all safety incidents including near miss, unsafe act to HSE.
Actively participate in activities towards sustainable Qatar Steel.
20.Maintain sincerity, honesty & integrity in all levels.
21.Monitor 5S performance and Hazard Identification and Risk Assessment (HIRA) Register
QUALIFICATIONS, EXPERIENCE & SKILLS
University degree in Industrial or Process Engineering
5-10 years post graduate engineering experience in steel production or similar metallurgical production environment
In depth knowledge and understanding of the integrated production process
Comprehensive understanding of production planning techniques, processes and procedures
Comprehensive knowledge and understanding of safety, environment and quality system procedures and standards
Well developed analytical skills
Project management skills
Planning and co-ordinating skills
Supervisory and people management skills
Ability to work both as part of a team and independently
Problem solving skills both reactive troubleshooting and analytical evaluation
Well developed decision making skills both strategic and operational
Knowledge and understanding of financial planning and budgeting processes
Excellent communication skills written and verbal
Well developed interpersonal skills
Technical and business report writing skills
English language skills
University degree in Industrial or Process Engineering
5-10 years post graduate engineering experience in steel production or similar metallurgical production environment
In depth knowledge and understanding of the integrated production process
Comprehensive understanding of production planning techniques, processes and procedures
Comprehensive knowledge and understanding of safety, environment and quality system procedures and standards
Well developed analytical skills
Project management skills
Planning and co-ordinating skills
Supervisory and people management skills
Ability to work both as part of a team and independently
Problem solving skills both reactive troubleshooting and analytical evaluation
Well developed decision making skills both strategic and operational
Knowledge and understanding of financial planning and budgeting processes
Excellent communication skills written and verbal
Well developed interpersonal skills
Technical and business report writing skills
English language skills
Email Address:recruitment.goodmans@gmail.com
Telephone:91-22-24446611
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