Technician - Roll Turning Shop
Scope of Position ,
Execute the Roll Turning Shop activities .
Key Responsibilities
1. Execute the technical process for roll shop (roll / ring rolls /guides / shear knives machining Turning ,grinding , shaping
2. Change the warned out cutting tools and redressing of them according to work standard,
3. Perform the machining for the repaired (welded) wearing parts of guides.
4. Share in the Preparation of roll shop trouble shouting manual which covers all roll shop process / working areas and avoid the frequent troubles.
5. Report to senior Technician about the plant breakdowns and share in the problem solving process.
6. Follow up the execution of company regulations.
7. Keeping the plant clean
8. Keeping the safety regulation of personals and equipment's.
Desired candidature. : ITI / Diploma with minimum 7-11 yrs. of experience in same function
Junior Engineer & Technician (Mech. Maintenance - Rolling Mill)
To look after entire maintenance and break down of WRM Mill.
Shutdown & Spare planning related to mechanical maintenance of above areas.
Responsible for monitoring and controlling the make-up water equipment's.
Inventory Control of material consumption by dept.
ISO documentation work.
Maintenance of equipment such as Air Compressor, Gas Compressor, Expansion Engine, Centrifugal pumps etc...
EOT Cranes.
Hydraulics Equipments.
Pneumatic Equipments.
Planing & Execution of small projects
Organizing manpower
5+ years experience
Sr. Technician - Electrical (W. R . M)
Execute routine maintenance jobs as instructed by Shift Engineer for Electrical equipmentand assemblies of Mill area.
Get the proper instructions & guideline from shift engineer before starting the job and return the same after finishing the job or at the end of the shift clearly marking the status of the job.
Monitoring /maintaining all electrical parameters of the electrical and instrumentation equipment like transformers, motors, chargers, motor feeders, panels etc. Maintaining proper log sheets.
Temporary electrical connection and disconnections in the plant as per requirement and taking care for safe connection.
Usage of proper PPE (Personal Protective Equipment) as per the job requirement
Ensuring adherence to safety practices.
Training and guiding the team members& trainees.
Avoiding losses to contribute for production cost. Required Competencies:
Superior ability to build relationships.
Strong interest in the work.
Should have technical skill to read the electrical drawings.
Ability to solve electrical fault.
Ability to work with their own hands and have knowledge to use the tools.
Should have good communication skill.
Industry Type Exposure: Preferably in Mill of any leading Steel Plant.
Working Conditions: Normal 9 Hrs. working in a day.
Machines & Tools Use: Office Tools like PC, Telephone.
Training Requirements: Frequency Drives, Protection relays & Circuit Breakers.
Get the proper instructions & guideline from shift engineer before starting the job and return the same after finishing the job or at the end of the shift clearly marking the status of the job.
Monitoring /maintaining all electrical parameters of the electrical and instrumentation equipment like transformers, motors, chargers, motor feeders, panels etc. Maintaining proper log sheets.
Temporary electrical connection and disconnections in the plant as per requirement and taking care for safe connection.
Usage of proper PPE (Personal Protective Equipment) as per the job requirement
Ensuring adherence to safety practices.
Training and guiding the team members& trainees.
Avoiding losses to contribute for production cost. Required Competencies:
Superior ability to build relationships.
Strong interest in the work.
Should have technical skill to read the electrical drawings.
Ability to solve electrical fault.
Ability to work with their own hands and have knowledge to use the tools.
Should have good communication skill.
Industry Type Exposure: Preferably in Mill of any leading Steel Plant.
Working Conditions: Normal 9 Hrs. working in a day.
Machines & Tools Use: Office Tools like PC, Telephone.
Training Requirements: Frequency Drives, Protection relays & Circuit Breakers.
5+ years experience
DGM / GM (Operations - WRM)
- Head Operation incharge of Rolling Mill Operation , Wire Road Mill & Bar Mill.
Designing & implementing systems, procedures & manuals for the preparation & maintenance of Rolling Mill.
Revising Rolling Mill Pass Design.
Ensuring optimum utilization of Rolling Mill Plant by increasing Yield and reducing cobble rate.
Adopting measures to increase production, viz. Pass Configuration and Guiding System Modification.
Conducting ISO and QS Audits; evaluating internal control systems/ procedures with a view to highlight the shortcomings & implementing necessary recommendations.
Controlling Fuel & Power Consumption.
Furnace Operation
Designing & implementing systems, procedures & manuals for the preparation & maintenance of Furnace.
Ensuring optimum utilization of Furnace by modifying Air Fuel Ratio and Heating Schedule.
Fixing the Loading Capacity of Furnace for optimum utilization of Furnace.
Temperature Profile & heating time fixing with respect to different grades of Product.
Erection & Commissioning of Rolling Mill
Erection & Commissioning of Wire Rod Mill
Erection & Commissioning of Long Product
Erection & Commissioning of LDO fired Furnace
Erection & Commissioning of Overhead Crane, Cooling Bed and Roller Conveyor.
Production/Business Plan
Preparing weekly & monthly Production/Business Plan and presenting to the management.
Preparing Actual weekly & monthly Production/Business Plan & conducting variance analysis to determine difference between Planned & Actual results & implementing corrective actions.
Formulating Cost Control Measures by implementing KK, JH & 5S Projects resulting in reduction of cost of raw material, consumables & spares.
Ensuring the implementation of Preventive /Periodic Maintenance.
- 15+ years experience
- Manager (Condition Monitoring Section)
- 1. Act and behave as a worthy representative / Team Leader of Condition Monitoring Section
2. Responsible for condition monitoring / reliability and performance evaluation aspect of the all rotating Machines.
3. Regularly reviews vibration data for assigned machines and generates reports and triggers necessary actions.
4. Ensures that report is clearly specifying recommended corrective action and time line for the corrective actions.
5. Reviews Thermodynamic performance for the critical machines using on line system and issues reports.
6. Well versed in Laser Alignment system which utilizes laser-based technology to ensure perfection in rotational center line.
7. Keeps a track of Equipment under Alert list for assigned plant area.
8. Establishes proper storage of the Equipment report and data
9. Does a regular review of reliability Indicators for rotating machines and issues a report highlighting areas of attention and corrective action for it.
10. Develops and implements preventative maintenance procedures and conditions monitoring programs.
11. Makes recommendations to eliminate future equipment problems.
12. Supports and gets involved in problem solving process and facilitates specific needs of vibration data collection as required.
13. Does necessary coordination / information exchange. Provides necessary information, as per need of Engineering Team
14. Drives and owns on line / off line software programs and takes care for timely upgrades.
15. Ensures Machinery name plate data and historical data is available and of good quality
16. Does regular management and ensures availability of software alarms, machinery information, base lines data, start-up / shutdown data (for critical machines) and historical data in on line and offline machinery management systems
17. Ensures regular participation and engagement of the team & performs other duties such as maintaining work records and maintenance repair history logs, attending regular meetings with Maintenance Engineers and the Superintendents
- 10+ years experience
- Manager - Sr Manager (RO Plant)
Ensure of Operation of Pretreatment, Desalination Ro plant through SCADA systems.
Manage the scheduled activities with the support of RO operator to prevent mal-opt and to ensure safe & efficient operation. and maintenance of departmental personnel for carrying out the planned/breakdown maintenance activities
Ensure effective implementation of RO O&M and approved SOP.
Maintain the operation documentation & database, guide RO operator in preparation of daily generation & consumption of water and chemical.
Shall be fully conversant with plant operation in shifts with hands on experience on SCADA systems, reports, weekly & monthly reports and other reports as required.
Organizing the use of man power in better utilization, ensures effective implementation of safety & discipline, O&M and SOP
Submitting incident/trip reports and to provide recommendations.
To accord training to assigned Omani staff, take appropriate decision & direct plant operation during plant emergencies and prevent further of deterioration
Troubles shooting of MMF, Reverse osmosis plant for SWRO with ERI system and BWRO. Should be conversant with ERI software for its performance checking.
Effective cost analysis for process and chemicals.
Handling of hazardous chemicals and safety procedures.
Effective monitoring of dosing system.
Vast experience in various types of Filter, RO, Preservation and chemical cleaning.
Service and Maintenance of MMF, Cartridge filter, Membrane.
Followed the quality principle for the operation and maintenance of water treatment plant as per ISO 14001.ISO 9001.
Working Computer knowledge in MS Word, Excel, and Power Point.
Permit system : Involves isolation & normalization of system for enabling the maintenance to carry out their work - results in safety to men & machinery.
Experience in firefighting operation like Hydrant, handling extinguishers and other safety tools.Safety awareness
Knowledge, Skills and Abilities:-
Advanced knowledge of Water Treatment Plant policies, procedures and methods, preferably in
Reverse Osmosis technology
10+ years experience
Shift In Charge / Asst. Shift In Charge - Reheating Furnace (RHF)
Grade / Position Asst Mgr / Dy Mgr / Mgr.
Job Responsibilities
Implementation of various systems in department like ISO, EMS, TPM TQM, Housekeeping and Record Maintenance.
Responsible for efficient RHF Combustion system operation.
Team Building & Coordination with Mill team members and other Agencies.
Ensuring safety practices in the mill.
Responsible to achieve Production targets by ensuring non-interrupted supply of well soaked billets and achieving the targeted norms of fuel consumption.
Responsible for monitoring & maintaining all emission norms within the shift and record all details.
Responsible for proper storage of billets and ensure proper supply as per Mill requirement.
Responsible to communicate immediately in case of any abnormalities in emission norms.
Responsible for charging and discharging operation & to maintain log book.
Responsible for pulpit operation of RHF.
Responsible for Shift Maintenance.
5+ years experience
Asst. Shift Incharge (Utility)
Grade /Position: Asst Mgr. / Dy. Mgr ./ Mgr.
Job Responsibility:-
Overall responsibility of Utility Section of Rolling Mill which includes areas like Water System, Compressor, Air Conditioning, Chiller Plant, Ventilation System, Crane.
Shutdown & Spare planning related to mechanical maintenance of above areas.
Responsible for monitoring and controlling the make-up water consumption
Awareness & Implementation of SAP-KK module.
Implementation of various systems in Utility section like ISO, EMS, TPM TQM etc.
Inter-sectional team co-ordination.
Implementation of Safety practices in all the above sections.
Impart Training to employees.
Responsible for checking of equipments as per check list and ensuring mechanical equipment availability.
Ensure good housekeeping & safety in the respective area.
Responsible for coordinating with different agencies and operation shift in-charge to ensure smooth running of mill so that the production targets are met.
Responsible for coordinating with different agencies during Stand change, Breakdown of Equipment's and planned shutdown of mill to manage all Utility equipments.
Responsible for maintaining a log of all the activities carried out during the shift and record spares consumptions.
Responsible for analyzing any failures and plan measures to eliminate the root cause of all Utility equipment's and ensure mill availability.
Responsible for ensuring zero accident at workplace during the shift.
5+ years experience
Asst. Shift Incharge (Electrical & Instrumentation)
Grade/Position: Asst. Mgr. / Dy. Mgr. / Mgr.
Job Responsebiltes :-
To carry out routine inspection of critical equipment and bring to notice of concerned in-charges and plan corrective measures immediately.
To inform of any spares consumed during the shift to the shift in-charge/ area in-charge.
To follow safe working practices and ensure zero accident during the shift.
To maintain a log of all the activities carried out during the shift.
To provide on the job training to technicians.
Responsible for ensuring that housekeeping is maintained in the work place
To analyze and suggest ways of reducing breakdowns and power consumption
Shutdown & Spare planning related to mechanical maintenance of above areas.
Responsible for monitoring and controlling the make-up water equipment's.
Awareness & Implementation of SAP-KK module.
Implementation of various systems in Utility section like ISO, EMS, TPM TQM etc.
Inter-sectional team co-ordination.
Responsible for checking of equipments as per check list.
Ensuring all equipment availability electric wise.
Responsible for coordinating with different agencies during Stand change, Mechanical Breakdown of Equipment's or any Operational delay and plan Electric Instrumentation preventive measure in the Bar Mill.
Responsible for analyzing any failures and plan measures to eliminate the root cause and ensure mill availability.
5+ years experience
Manager (Condition Monitoring Section)
1. Act and behave as a worthy representative / Team Leader of Condition Monitoring Section
2. Responsible for condition monitoring / reliability and performance evaluation aspect of the all rotating Machines.
3. Regularly reviews vibration data for assigned machines and generates reports and triggers necessary actions.
4. Ensures that report is clearly specifying recommended corrective action and time line for the corrective actions.
5. Reviews Thermodynamic performance for the critical machines using on line system and issues reports.
6. Well versed in Laser Alignment system which utilizes laser-based technology to ensure perfection in rotational center line.
7. Keeps a track of Equipment under Alert list for assigned plant area.
8. Establishes proper storage of the Equipment report and data
9. Does a regular review of reliability Indicators for rotating machines and issues a report highlighting areas of attention and corrective action for it.
10. Develops and implements preventative maintenance procedures and conditions monitoring programs.
11. Makes recommendations to eliminate future equipment problems.
12. Supports and gets involved in problem solving process and facilitates specific needs of vibration data collection as required.
13. Does necessary coordination / information exchange. Provides necessary information, as per need of Engineering Team
14. Drives and owns on line / off line software programs and takes care for timely upgrades.
15. Ensures Machinery name plate data and historical data is available and of good quality
16. Does regular management and ensures availability of software alarms, machinery information, base lines data, start-up / shutdown data (for critical machines) and historical data in on line and offline machinery management systems
17. Ensures regular participation and engagement of the team & performs other duties such as maintaining work records and maintenance repair history logs, attending regular meetings with Maintenance Engineers and the Superintendents
10+ years experience
GM / AVP - QC
Responsible for organizing sampling, its preparation and accurate analysis of all the incoming raw material.
Responsible for ensuring timely communication of all the analytical results.
Responsible for ensuring timely communication of all the analytical results.
Responsible for ensuring inspection and dispatch of products strictly as per TDC.
Interaction with marketing department for improving customer satisfaction.
Responsible for ensuring Product development.
Responsible for organizing research activities for innovative work.
Responsible for ensuring correct and timely weighment and calibration of weigh bridges for all the weighment done in the plant.
Responsible for ensuring dispatch of semi finished products and finished products as per the dispatch plan.
Responsible for ensuring timely withdrawal and stacking of products of different units.
Responsible for organizing for representative sampling and its accurate analysis for all the incoming raw materials and out going products.
Responsible for maximization of special steel production and product development for increasing customer base.
Responsible for conducting research activities for improvement in productivity, quality of products, and cost reduction.
Responsible for timely delivery and dispatch of the products to various stockyards and customers.
Responsible for dispatch of right quality and quantity to various customers for customer satisfaction.
Responsible for incorporation of safe work practices.
Responsible for motivating and encouraging QC team for innovative work and presentation of papers in international seminars.
Responsible for ensuring accurate weighment in all the weighbridges.for ensuring Nil NCR from BSI Auditors.
Responsbilites of Quality Control.
15+ years experience
DGM / GM (Electrical) - Steel Melt Shop
- Maintenance:-
Preventive Maintenance Planning & execution.
Inventory and Spares Management
Maintenance of H.T., L.T. Equipments and Sub-stations
Co-ordination with Statutory Authority.
Failure Analysis of Equipments
Planning and Implementing Predictive/Preventive/Shut down Schedules for machinery to increase machine up-time/equipment reliability.
Managing the Functions of Troubleshooting and Preventive/Breakdown maintenance of various Electrical HT/LT Drives, VFD Drives, Soft Starter Drives, Automation Control System, HT/LT Substations, Utilities, and Various other equipments to reduce downtime to minimum.
Project Planning and Execution
Planning, scoping, estimation, tracking & implementation of project plans within preset budgets and deadlines and coordinating projects for the set up facilities.
Handling techno-commercial operations involving tendering, costing and scheduling of projects.
Preparing maintenance/services schedules, conducting regular calibrations to ensure the performance capacity of various process control equipments.
Instrumentation/ Control/ Industrial Automation
Designing Automation & Control Systems involving logic development, configuration, programming and testing of Human Machine Interface.
Coordinating the entire development including requirement analysis, finalizing specifications, selection of instruments, prototype development and testing activities.
Preparing Technical Drawings/ Wiring Drawings/ Field Termination Charts/ Installation Procedures and Documents based on the functional specification and site requirements.
Instrumentation of LSTK packages like Calciner, Crushing & Grinding, Evaporators, and conveying and bulk packaging/loading.
Third party PLC interfaces to M/s Honeywells Experion PKS DCS.
Mentoring a maintenance team to take over the maintenance of the instrumentation and DCS maintenance.
Process Improvement:-
Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
Implementing major cost savings strategies, productivity enhancements & GMS improvements.
Ensuring complete in-process quality control & continuous improvement in process capabilities.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same Maintenance and Trouble Shooting.
Planning and effecting preventive & predictive maintenance / overhauling / repair schedules of various machineries & instruments to increase machine up time and long term equipment reliability.
Proactively identifying areas of obstruction/breakdowns and taking corrective measures / steps to rectify the equipments through application of trouble shooting tools.
Ensuring all the machineries work efficiently by conducting timely checks & measures.
Erection & Commissioning
Preparing layouts for the project as per the process and material flow needs.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Site preparations, mobilization of contractors for carrying out erection activities.
Ensuring effective site management and discipline to ensure safe execution of the projects.
Erection, commissioning of equipments, providing utility services to the equipments.
Designing, implementing and monitoring effective procurement schedules along with finalizing the specifications of the spare parts & establishing the quality & quantity limits.
Computer Skilled
Computer usage for Performance monitoring: Developed periodical performance monitoring system through SAP/ERP/ Oracle with extensive use of computers at all levels.
Quality Management Systems
Implementation of ISO-10006, ISO- 50001, ISO- 9000, ISO- 9001, ISO- 2008, EMS 14001, OHAS -18001 systems. TPM, WCM, Six sigma
- 18+ years experience
- DGM / GM (Mech Maint) - Steel Melt Shop
- Responsible for Maintenance like Blast Furnace, Sinter Plant, Coke Oven , BOF & Caster, SMS, Bar Mill Rolling Mill.
Responsible for Maintenance of & Ladle Refining Furnace (LRF) and Electric Arc Furnace &
To ensure Spares Availability at right time in right Place by Indenting, Regular Follow-up and Planning the Inventory for Entire LRF.
System Improvements and Modification.
Execution of the routine shut down jobs of the Hydraulics area of the furnaces.
Experience of Hydraulics used in EAF,LRF,vod,aod
Shut down&pm woks of EAF,LRF, carbon ejector, wire feeding machine, preheater maintenance.
Maintenance of Hydraulics, Pneumatics, Lubrication and Grease systems.
Managing Hydraulic pumps, valves & cylinders their overhauling and repairing.
Maintenance of Centralized Lubrication System (Make: LINCON) on each shutdown
Maintenance of stocks of Hydraulic Hoses and the Valves.
Air compressor D.M.plant Softening water Plant, Hydraulic power pack ,E.O.T. cranes Maintenance.
Leadership skills in co-coordinating schedules among different shifts & organizing priorities with production department.
Conversant with trouble shooting techniques of major equipments of CSP caster.
Identification & implementation of cost reduction measures.
Review & improvement / development of existing maintenance process, methods & technology.
Preparation & planning of spares material, tools & tackles, indenting of the same for timely procurement.
Improving overall maintenance standards & optimizing maintenance cost & establishing of maintenance systems for better maintenance practices or activities.
Monitoring maintenance quality systems & man management skills.
Co-Ordination with purchase department for vendor development & ensuring quality at vendors end is in line with our requirement & suggesting, implementing quality changes & cost reduction projects.
Responsible for safety of man, machine & housekeeping on the shop floor.
Releasing of Work Order to the Shop and co-ordination with various depts and shops like Machine Shop, Fabrication, Assembly, Purchase, Marketing , Design etc. Monitoring progress of each project.
Core Competencies:
Having rich experience in Maintenance (Refurbishment) of Steel Plant Equipments. These are All kind of Rollers assemblies, Modular assemblies like Guides for HSM, Mould Oscillator for CCP, all kinds of Hydraulic and Pneumatic cylinders, Mandrel assemblies(HSM & CRM), Gear Boxes, Reducer and Pinion Assemblies, Segments assemblies for Caster, U Joints for HSM, Transfer Mechanism for HSM, Compressors and host of other equipments used in Steel Plant.
Having considerable experience in Inspection, Dimensional as well as NDT
Have successfully done ASNT Level II in UT, RT and PT.
Have successfully completed ISNT Welding Inspector Examination
Apart from successfully handling the dept, have given a special thrust on man-power development as a result the people working under my supervision are not only sincere but also multi-skilled.
Handling Inspection and Maintenance of Items / Assemblies of various plants has given me a significant exposure to variety of jobs used in a Steel Plant.
Inspection (Dimensional & NDT) of all items manufactured
and refurbished in Central Maintenance Shop.
These items include Machined / Fabricated /Assembled items
Inspection of All items being manufactured at Vendor's
Premises all over India.
These items / assemblies are for various plants like
Hot Strip Mill, Caster, Furnace, Cold Rolling Mill etc.
Preparation of QAP for Orders to be placed on Vendors
Computer Skilled
Computer usage for Performance monitoring: Developed periodical performance monitoring system through SAP/ERP/ Oracle with extensive use of computers at all levels
Conversant with MS Office & Lotus Notes release, SAP 4.6 Production system.
Quality Management Systems
Implementation of ISO-10006, ISO- 50001, ISO- 9000, ISO- 9001, ISO- 2008, EMS 14001, OHAS -18001 systems. TPM, WCM, Six sigma
- 18+ years experience
- DGM / GM (Opertions Head - Steel Melt Shop)
- 1) Responsible as a sectional head of SMS.
2) Reduction of costing of slab.
3) Generation of data for various parameters of EAF & LF by giving ideas & its implementation with the help of automation people.
6) Have exposure of producing all types of alloy steel, carbon steel and through Ladle refining furnace.
7) Having very good experience of stainless steel making through A.O.D. route.
8) Have exposure of making alloy and stainless steel through V.O.D/V.D route.
9) Having Good experience of Induction furnace operation.
10) Having very good experience in Manpower management, Ladle and refractory management.
Production Planning & Control
Preparing, planning monthly and daily production targets.
Formulating production schedules/plans; monitoring cost & time over-runs to ensure execution of production process within budget.
Directing initiatives towards attainment of production targets to enhance business; sending reports to the management.
Erection & Commissioning
Anchoring installation & commissioning of manufacturing equipments and ensuring completion of project in minimum turn around Time, effective resource utilisation to maximise output.
Reviewing drawings, technical specifications, cost estimates for installation & commission of the equipment; reviewing & analyzing various groups to enable start-up / shut-down activities.
- 18+ years experience
- Email: dtech@dtechjobs.in
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